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Technically Speaking
By Jay McEwen, CMS
Slip-Sliding Away

Dear Jay: Our anchor windlass isn't working right. When we haul up the anchor, a link or two of the chain jumps out of the windlass. We must have the wrong size of chain. Our boat is a 34-foot trawler type with a 35-lb. anchor. What size of chain should we have for an all-chain type rode?
-
Sandy Belistaire, Seattle

Dear Sandy: There is no single answer for your question. Several sizes of chain would work for your boat: 1/4", 5/16" or 3/8" could be made to work. If you used a 1/4", it should be of the high-test variety. This would be a good chain to use if you were trying to keep the weight at a minimum. Also, 5/16" or 3/8" would work, with the 3/8" being a significant overkill. Most boats would stick with the 5/16" for local cruising.

Then you have to decide if you want proof coil or BBB-type chain. The proof coil has longer links, which initially might sound like a good idea but the shorter links of the BBB means that they "hug" the anchor windlass a little better and this is the popular choice today.
A final decision might be between a stainless steel chain and the galvanized version. Given the fact that the stainless can run about three times the cost of the galvanized, the choice for many is simple.

Now that we've gone through all that, you hopefully won't have to change out the chain. Check to see that there is a fair lead between the anchor roller and the chain wheel. If there is, and the chain makes a proper wrap around the chain wheel (about 90 degrees), then the problem is probably the chain wheel itself. It could be the wrong size for the chain. Measure the chain very carefully. Look for any markings. Look carefully at the chain wheel and see if you can find a size or number stamped on it anywhere. Then contact the local distributor for your windlass. They can help you match up a chain and chain wheel combination that will provide smooth operation.


Southern Comfort

Dear Jay: We just bought a boat built in Florida with air conditioning that also provides heat. My friend, who is a real boat expert, claims that we'll want to get rid of the air conditioning since it isn't very efficient in the heating mode. So far it seems to work just fine, even in some pretty cold weather. Reverse-cycle heat pumps work great in homes (I think) so I'm wondering why we wouldn't want to use it. The diesel heating units we looked at are expensive. -
Charlie Delmore, Ferndale

Dear Charlie: Many boats in the Northwest get along just fine using the reverse-cycle air conditioning as a heat source. The major disadvantage of this system is that you have to be at the dock with enough power to run the system or have the auxiliary generator running. So you're okay in most marinas, while running, and at anchor during the day. But come night at anchor when you're expected to shut down the genset, it could get a little chilly. If this is a problem for you then some sort of diesel heat will be needed. Some boats use smaller diesel heaters for just the stateroom areas for overnight use. Running electric blankets off an inverter can also be helpful.


Top Heavy

Dear Jay: Our 42-foot trawler has a nice, large flying bridge. Several years ago we had a full canvas enclosure made for it and now we hardly ever use the lower helm at all. The canvas is a little drafty, however, and I'd love to have a full hard enclosure with a nice tall mast for the radar. I retired last year and have the time to do it myself and I think I could do a pretty good job building to my own design. I'm aware, however, that the extra weight of all this might affect the stability of the boat. The dealer and (I think) the boat builder in Taiwan is no longer in business. Do you know of anyway that I can get my hands on the original stability data for the base boat? Or do I have to hire a naval architect and start from scratch to determine what might happen if I add this weight? -
Ned Alford, Port Angeles

Dear Ned:
It is most unlikely that there ever was any original "stability data." Most boats of this type are simply built based on experience. Adding weight as you propose will most certainly affect the roll characteristics of the vessel. This could be good news or bad news, but will for sure be difficult to predict. Even though I have no idea exactly what your boat is like, most boats of this type would probably be just fine with such a modification. Consulting an engineer could give you some piece of mind, however. Another approach might be to calculate the amount of weight you are thinking of adding and then using a 55-gallon drum and the appropriate amount of water. Take her out for a sea trial. You may or may not like what the weight does.


Given the fact that the stainless can run about three times the cost
of the galvanized, the choice for many is simple.

Stained Stainless

Dear Jay: Lately I've been obsessing over the packing gland and shaft in our boat. There is but one shaft coming through a traditional packing gland to a coupling that bolts to the transmission. This thing drips just about all of the time. There is what appears to be corrosion on the shaft around the gland, but the shaft is made out of stainless steel. Is it possible for the stainless steel to corrode? Are those new mechanical shaft seals a good idea? -
Montgomery Newhart, Federal Way

Dear Montgomery: Unfortunately, stainless steel can stain and corrode. It corrodes differently that regular steel however. We've all seen rust on steel, which is called ferrous oxide. The rust will form on any mild steel part that is exposed to the proper mixture of oxygen and water vapor. The steel then oxidizes, causing the rust to form and the steel just keeps on oxidizing until it is all gone.

With stainless steel, an oxide layer forms on the surface just like mild steel, but in this case the oxide layer actually protects the material underneath it. The problem comes when the oxide layer is removed. This can happen when a stainless steel shaft sits for a long time in a packing gland or even a rubber cutlass bearing. The saltwater gets in and burns away the oxide coating and because no new fresh oxygen can get in, a small galvanic cell gets set-up and pitting corrosion occurs. This is why we see pitting corrosion in the packing gland and cutlass bearing areas of stainless steel shafts. The only way to tell for sure is to pull the shaft out at least partially and examine these areas visually. A mechanical shaft seal is definitely an improvement and well worth considering.




Tanks for Something
Dear Jay: I'd like to extend the range of our fiberglass boat with some additional tankage for both fuel and water. After looking around I've found some storage space under the V-berth, in the engine room and in the lazarette that I'm willing to sacrifice for tanks. The problem is that getting a pre-built, metal tank into those spaces is impossible without tearing half the boat apart. I've heard of bladders being used in airplanes and I'm wondering if they might work. Are there any disadvantages to these? I'd also consider building in a fiberglass tank integral with the hull if that is allowed. I've never seen another fiberglass boat with that feature, however, and am wondering why not since it seems like a simple and easy way to add tankage when the boat is being built. Why is that? -
Emil Forsythe, Seattle


Dear Emil: Bladders for fuel, water and sanitation are certainly available, but they come in a limited number of sizes. Making good use of the space is important, so I'm not sure one would work well under the V-berth. You'd just have to measure and decide. The integral tank idea is not a bad one but there are some pitfalls. First of all, integral fiberglass tanks have to have the correct lining material. If you are going to build a fiberglass water tank for example, you must have FDA-approved resin. Another problem is that new fiberglass is especially prone to imparting a taste to the water. The secret here is a steam cleaning of the tank before final assembly. Then a chlorine flush. Note that ABYC recommends that the tank be above the normal bilge water level and that tanks be tested to at least three PSI. See ABYC H-23 for all the requirements.

For fuel tanks, you need an approved liner for the fuel you are going to put in them. Believe it or not, gasoline and diesel can pass right through untreated fiberglass! This may be a little hard to believe but take my word for it, it's true-I've seen it happen. Gasoline fuel tanks cannot be integral with the hull. In addition, there are numerous other standards and tests required that essentially prevent any amateur gasoline tank construction. Please note that these requirements are federal law. See ABYC H-24. If you've got diesel it's an easier deal. Integral tanks are allowed, but there is still a host of other requirements to meet. Review ABYC H-33 before you start. All of this has discouraged many others before you. One alternative is to build several small metal tanks that will fit through the doors and passageways and then connect them together after they are installed in place.

Jay McEwen is a Marine Surveyor with Reisner, McEwen & Associates. He deals with boat problems every day. If you have a question you'd like answered, please write to us and we will pass it on to Jay, or e-mail him at jaymcewen@compuserve.com.  As usual, no animals were harmed in the preparation of this report.